From Shop Floor to Shipping Dock, Automated

IOTAI connects the systems that run your factory — ERP, WMS, production scheduling, QC, and dispatch — then automates the manual handoffs between them. Across IOTAI client projects, manufacturers cut order-to-ship from 4.2 days to 1.5 days, reduce unplanned downtime by 45% with predictive maintenance, and cut the QC defect escape rate to under 2% with computer vision inspection.

Cost depends on your production environment and which processes you automate first. Every engagement starts with a free consultation and an automation roadmap. Most manufacturers begin with the Manufacturing Automation Starter package — production systems audit, ERP integration, production floor dashboard, QC automation, and dispatch workflows on a 60-day implementation timeline. Across IOTAI client projects, the average time to ROI is 4 weeks.

Yes. IOTAI connects MYOB Advanced, SAP Business One, warehouse management systems, and production scheduling with real-time data sync — eliminating around 15 hours a week of manual data re-entry across IOTAI client projects. IOTAI routinely connects 500+ platforms, including carrier integrations with StarTrack, Toll, and TNT.

Yes. IOTAI builds EDI integration with major retailer supplier portals, automating purchase order receipt, ASN generation, and invoice submission. Across IOTAI client projects, suppliers achieve 99.5% EDI compliance with retailers.

Across IOTAI client projects: 45% less unplanned downtime through predictive maintenance, $340K in annual material and time waste reduced, order-to-ship 2.7 days faster, 15% OEE improvement from real-time production visibility, 90% fewer picking errors, and an average time to ROI of 4 weeks.

IOTAI applies machine learning models to IoT sensor data — vibration, temperature, and power draw — to predict equipment failures 2-4 weeks in advance and schedule maintenance before breakdowns occur. Across IOTAI client projects, this reduces unplanned downtime by 45%.

IOTAI delivers end to end: production systems audit, integration build, dashboard and automation deployment, and team handover. The Manufacturing Automation Starter package includes a 60-day implementation timeline with ongoing support and optimisation.